Garment factory transformation
Navvi helps garment factories in Tirupur and across South India stop hidden profit leaks, make new operators line-ready in 8 days, and see live production numbers every day — with typical savings of ₹3–10 Cr a year.
Final scope and savings confirmed only after the free factory assessment.
What we fix
Most factories do not lose money in one place. Loss hides in many small daily gaps.
Rework, late delivery, buyer pressure and hidden cost.
Paid minutes leak through poor line balance and poor flow.
Inventory days, fabric delay and order closing gaps trap working capital.
New operators take too long to reach production-ready efficiency.
Leaders see issues late because production data stays on paper or Excel.
Absenteeism, attrition and skill mismatch reduce daily output.
Three connected offers
Use Navvi for full transformation, SewCoach for operator training, and SewTrak for planning, tracking and production control.
Best if profit is leaking and you don't know where.
Free assessment, 90-day sprint, interim staff support, KPI dashboards, SOPs and execution on the shop floor.
Best if new operators take 30+ days to earn their salary.
Set up a scientific sewing operator training room with certified trainers, LMS courses, OJT tracking and certification.
Best if you find out about problems only at day end.
A garment resource planner and production tracker for live planning, production entry, KPIs, HRIS and OTIF control.
Proof on the floor
Anonymous outcomes from garment factories. Names shared only in person when permitted.
RFT 84% → 92% in 90 days. Daily review installed with SewTrak dashboards.
OWE +14% in 60 days. Line balance and supervisor rhythm corrected on the floor.
New hire line-ready in 8 days through SewCoach. Training room run without one-trainer dependency.
The Navvi way
We do not stop with reports. We install operating systems, train people and track the numbers until the factory can run the rhythm internally.
Walk the floor, collect baseline KPIs and map loss.
Run quick wins with supervisors, operators and dashboards.
Move from one line or department to full production rhythm.
Train internal owners and review data through daily control.
Profit leak estimator
Typical saving potential: ₹3–10 Cr per year for eligible factories. Use this quick tool to get a discussion range before the free assessment.
₹1.2 – ₹3.8 Cr / year
Indicative range for discussion. Your exact number comes from the free factory assessment.
Book Free Factory AssessmentWhere to start
You do not need to buy everything at once. Start where the leak is clearest.
Choose this if rework, delay, low efficiency, fabric loss or cash cycle is hurting profit.
Choose this if new operators take too long to become line-ready or training depends on one trainer.
Choose this if production, HR, WIP, OTIF and line performance are not visible during the day.
Founder
27+ years across quality, production, HR and operations in garment manufacturing in Tamil Nadu, Bangalore and international buyer-facing roles. Former GM-Quality. Founded Navvi to stop profit leakage in the Tirupur garment ecosystem. When Navvi walks into your factory, you get a practitioner — not a slide deck.
Arjun M — Founder & CEO
LinkedInWhy factories trust Navvi
Navvi works inside garment factories — assessments, training rooms, dashboards and daily review rhythms — with confidentiality respected.
FAQ
Every factory is different, so we scope after the free assessment. You will always know the investment and the expected return before you commit.
Yes. Many factories start with training or tracking first, then expand into full transformation when the rhythm is ready.
Most serious factories see directional movement in 2–4 weeks and stronger control by 90 days when daily review is installed.
Tirupur is our base. We work across South India for on-site transformation and SewCoach setup. SewTrak can be deployed remotely anywhere.
Mid-size exporters with 4+ sewing lines and serious daily output usually see the strongest return. Smaller units can start with SewCoach or SewTrak. We confirm fit in the free assessment.
Both. Floor discussions, training and review can run in Tamil. Reports, dashboards and buyer-facing work stay in English.
Factory transformation and SewCoach setup are on-site. SewTrak onboarding mixes remote setup with floor training. Daily review rhythm is built inside your factory.
Book a free factory assessment. We will confirm by WhatsApp and schedule the first discussion.
Only 5 free assessment slots each month.