Find the leaks
Establish the verified operating baseline
The Navvi method
Find the Leaks. Fix the Systems. Sustain the Results.
A three-stage implementation method that moves from a verified factory baseline to operating control owned by the client team.
Fix the systems
Implement controls with responsible teams
Sustain results
Build management ownership and review
From observation to operating capability
Every stage has a purpose, defined work and a management output.
The sequence is simple for leaders to understand, while the detailed implementation is adapted to the factory's priorities and starting condition.
Diagnose and prioritise
Find the Leaks
Establish a trusted view of the factory's current condition and highest-priority operating losses.
Management output
Baseline, performance score and prioritised action agenda
- Confirm definitions and source data
- Observe the floor and management process
- Trace recurring exceptions
- Connect operating loss to business impact
- Produce the priority leakage map
Implement and stabilise
Fix the Systems
Design and implement the practical routines, roles, skills and controls required to stop recurrence.
Management output
Operating system, trained team and active implementation measures
- Redesign the operating flow
- Define responsibility and escalation
- Create standard work and review points
- Train users and managers
- Support floor-level adoption
Transfer and sustain
Sustain the Results
Transfer ownership to the factory and build the leadership discipline that keeps the new system working.
Management output
Management control, sustained review and internal capability
- Stabilise daily and weekly reviews
- Track actions and evidence of closure
- Confirm management ownership
- Use dashboards where they add value
- Establish the next improvement cycle
Implementation governance
Progress is reviewed through operating evidence.
Agreed baseline and definitions
Named client and Navvi owners
Short-cycle implementation reviews
KPI and action-ageing visibility
Management decision log
Sustainability and handover checks
Start with clarity
Begin with a verified baseline and a clear implementation priority.
Begin with a focused conversation or apply for a free factory profit leakage assessment.